From Empty Shed to 100-Point Rotary Parlour: A Full GEA T8900 Installation



At United Milking Systems, we recently completed the installation of a 100-point rotary milking parlour using the GEA T8900 — a project that highlights the scale, precision, and efficiency of modern dairy engineering.

 

This installation transformed a completely empty agricultural building into a fully operational, high-performance milking facility, designed to maximise throughput, improve cow flow, and future-proof the farm’s operations.

 

Starting from the Ground Up

Every successful parlour build begins with solid foundations — both literally and strategically.

 

This project started with:

  • A newly constructed shed

  • Concrete works prepared for a rotary system

  • Full infrastructure planning for utilities, drainage, and cow movement

 

From day one, the focus was on creating a layout that would support:

  • Smooth cow flow

  • Efficient labour use

  • Long-term reliability

 

Installing the GEA T8900 System

The centrepiece of this installation is the GEA T8900 rotary parlour, a system known for its durability, precision engineering, and ability to handle large herd sizes efficiently.

 

Key features of the system include:

  • A 100-point rotary platform, enabling high-throughput milking

  • Advanced milking technology for consistent performance utilising the DairyNet & Digitron Systems

  • Stainless steel construction for hygiene and longevity

  • Integration with automated systems for improved herd management

 

The installation process involved:

  • Positioning and assembling the rotary platform

  • Installing all stainless steel pipework and milk lines

  • Integrating vacuum, pulsation, and control systems

  • Connecting with wash and hygiene systems

 

Every component was installed to exacting standards to ensure optimal performance from day one.

 

Precision Engineering Meets Practical Farming

A project of this scale requires more than just equipment — it demands expert planning and execution.

 

Our team managed:

  • Full system design and layout

  • Coordination with building contractors

  • Mechanical installation

  • Final commissioning and testing

 

The result is a parlour that not only looks impressive but delivers:

  • Faster milking times

  • Reduced labour requirements

  • Improved cow comfort and flow

  • Consistent milk quality

 

The Finished Result

The transformation speaks for itself — from a bare construction site to a clean, and highly efficient milking environment.

 

This 100-point rotary parlour is now capable of handling large volumes with ease, giving the farm the capacity and reliability needed for long-term growth.

 

Why Invest in a Rotary Parlour?

For many modern dairy farms, rotary parlours like the GEA T8900 offer clear advantages:

  • Scalability – ideal for expanding herds

  • Efficiency – continuous milking process reduces downtime

  • Labour savings – fewer operators required

  • Consistency – repeatable routines improve milk quality

 

Thinking About Your Next Parlour Upgrade?

Whether you’re building from scratch or upgrading an existing system, investing in the right milking parlour can transform your operation.

 

At United Milking Systems, we provide:

 

  • Full design and planning

  • Supply of industry-leading equipment

  • Professional installation

  • Ongoing service and support   

Watch the Full Installation

You can watch the full timelapse of this project on our YouTube channel and see exactly how this installation came together from start to finish:

Get in Touch

If you’re considering a new parlour or upgrade, our team is here to help.

Contact us on 01630 637171

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